Our PP PE film granulation lines are one of the most effective plastic recycling solutions from Shuliy Machinery. Whether your raw material is PP, PE, or any other plastic film, our complete waste film recycling line can meet your needs for washing the plastic or processing it into plastic pellets, which can bring you considerable profits.
This plastic film recycling line is a complex system consisting of some key plastic recycling machines, each machine playing an important role in ensuring that the final output of plastic pellets is of exceptional quality. Our capacity for this line is 100-500kg/h. Of course, we can also provide customized services to suit your needs.
Here we will introduce you to how to process plastic film into plastic pellets and what equipment is needed for this process.
What Is The PP PE Film Granulation Line?
The PP PE film granulation line is a complete recycling solution specifically designed to recycle and reuse waste plastic film. The line processes waste plastic film into uniform plastic pellets through a series of processes such as crushing, washing, dewatering, melting, extruding, and cutting. These granules can be used as raw materials to remanufacture various plastic products.
As an experienced plastic recycling machine manufacturer, our plastic recycling plant has received recognition from customers from all over the world, such as Saudi Arabia, Mozambique, Oman, Ghana, Germany, Nigeria, Ethiopia, Malaysia, Côte d’Ivoire, Kenya, and so on. We are committed to providing customers with efficient and reliable recycling equipment and constantly improving our technology and service level. Our products include a complete set of recycling equipment such as a plastic waste shredder, plastic washing machine, plastic dryer machine, plastic pelletizing recycling machine, and so on, which can meet the needs of different customers.
Application of Plastic Recycling Granulating Line
The PP PE film granulation line is suitable for a wide range of raw materials including plastic films, PP woven bags, cement bags, agricultural and greenhouse films, industrial packaging films, heat shrink films, stretch films, rubbish bags, and bubble films. These raw materials usually become disposable plastic products which, if not handled properly, can cause serious environmental hazards such as pollution and waste of resources.
We can customize the right solution for our customers based on the type and quantity of raw materials and the degree of soiling. After full communication with the customer, we will flexibly adjust the equipment configuration to ensure that the whole plastic recycling process is efficient and economical.
For example, for different kinds of films, we can equip corresponding crushing and washing machines; for dirtier raw materials, we can add multiple cleaning and rinsing processes to ensure the purity of the finished products. In addition, we can also adjust the capacity of the PP PE film granulation line according to the customer’s production needs, to meet the needs of enterprises of all sizes.
Final Products
The finished product of the PP PE film granulation line is high-quality recycled plastic granules that have uniform size and excellent physical properties. These pellets are widely used in the manufacture of a variety of plastic products, such as packaging materials, pipes, sheets, and household goods. As our pelletizing line can effectively remove impurities and dirt, the recycled pellets produced are of high quality, providing our customers with high-quality raw materials that are competitive in the market.
3D Video of Plastic Film Recycling Line
Advantages Of PP PE Film Granulation Line
Flexible Configurations: We offer flexible equipment configurations based on the type of feedstock, quantity, and degree of soiling to ensure that the recycling solution is maximized to meet the needs of the customer. Whether you need to adjust a single piece of equipment or optimize an entire granulation line, we can provide expert advice and solutions.
High-quality pellets produced: Our pelletizing systems produce high-quality plastic granules that can be used directly in the manufacture of new plastic products. Advanced technology and sophisticated equipment ensure that pellets are uniform and free of impurities, enhancing the properties and applications of recycled materials.
Customizable equipment: We offer a wide range of optional equipment to meet different customer needs. Whether it is screen size adjustment, blade material selection, or production line configuration optimization, we can customize according to customer requirements to ensure that the equipment is adapted to the customer’s production environment and goals.
What Is Used To Make Plastic Pellets?
The plastic pelletizing process is the process of converting waste plastic material into high-quality plastic pellets, which involves several important steps, from crushing to final storage. Plastic recycling plants such as plastic shredders, plastic granulator machines, plastic washing tanks, and other plastic recycling machines are all key equipment in the manufacture of plastic pellets. The following is a detailed description of this PP PE film granulation line:
Plastic Shredder
Firstly, raw materials, such as plastic film and woven bags, are crushed through a plastic shredder. This step cuts large pieces of plastic material into smaller pieces to make them easier to handle.
The crusher’s blades are made of 60Si2Mn material, known for its durability and ability to achieve efficient cutting. When processing film materials, the screen size is set between 40-50mm, ensuring consistent sizes of the shredded film. Additionally, the machine’s settings can be adjusted according to user requirements, offering flexibility and precision in operation.
Plastic Washing Tank
The crushed plastic chips are further passed through a plastic washing tank to remove contaminants and impurities remaining on the surface of the material. The washing is done to ensure that the final output of plastic granules is of pure quality and suitable for remanufacturing.
Our shortest washing tank is 5 meters long with two agitator wheels for smaller throughputs. If you have a larger capacity, we also have rinsing tanks with a length of 15-20 meters and 30 meters.
Vertical Dryer
After washing, the plastic goes into a vertical dryer, a step designed to remove moisture from the surface of the plastic. Drying is critical because moisture affects the quality and shape of the pellets. The dried plastic is easier to process and mold. The machine can be used with a horizontal dryer, the dehydration rate is 95%-98%.
Plastic Film Granulator
The dried material will be fed into the plastic film granulator, which is the core part of the whole PP PE film granulation line. Inside the plastic granulator machine, the plastic films will be heated, melted, and then extruded through the die head to form high-quality plastic granules. The size and shape of this pellet can be adjusted as required.
The model of the pelletizer is named by the screw diameter, and the forced feeder, heating method, and die head can be selected according to the customer’s needs.
Pellet Cutting Machine
After pelletizing, long strips of pellets often need to be cut into consistent-sized granules for different applications. Pellet cutting machines are responsible for this task, ensuring that the final pellets meet specifications. The pellet cutting machine adopts a hard alloy hob, which is so durable that the blade only needs to be replaced once for every about 2000 tons of granules processed. The size of the pellets cut out is about 3mm, which can be adjusted according to customers’ requirements.
Plastic Pellet Storage Bin
The final output of high-quality plastic granules will be stored in a storage bin. This warehouse can be used for temporary storage of pellets pending sale or further processing. Correct storage conditions are important to maintain the quality of the pellets. We provide various sizes of plastic granule storage silos to meet various production needs.
Working Video of Waste Film Recycling Line
Specifications of Plastic Film Recycling Machine
Our plastic film recycling machine has been carefully designed to efficiently recycle and process all types of film. Below are the detailed specifications of the PP PE film granulation line to help you fully understand its performance and benefits:
| Raw materials | PP woven bags, cement bags, agricultural and greenhouse films, industrial packaging films, heat shrink films, stretch films, rubbish bags, PP raffia, and bubble films |
| Final products | Recycled plastic granules |
| Applicable plastic types | PP, LDPE, HDPE, LLDPE, PVC, PS, etc |
| Production capacity | 100-500kg/h |
| How to install | Online or on-site installation assistance |
| Delivery date | 20-25 days |
| Warranty period | 1 year |
| Optional devices | Mobile silo, horizontal dryer, belt conveyor with iron remover, heating device, knife grinder, etc. |
Plastic Film Recycling Machine Export Cases
HDPE Film Recycling Machine Installation In Nigeria
With the assistance of our engineers, the HDPE film recycling machine was successfully installed and operated in Nigeria.
1000kg/H PP PE Film Granulation Line In Operation In Saudi Arabia
We have successfully installed and operated a 1000kg/H PP PE film granulation line at our customer’s plastics recycling plant in Saudi Arabia.
Plastic Recycling Plant Machine Price
Shuliy Machinery is a reliable plastic recycling machine manufacturer, dedicated to providing customers with the best solutions to ensure stable and reliable equipment performance.
If you have any questions about our plastic recycling plant machine price, performance, or any other aspects, please feel free to contact us. Our professional team will be happy to provide you with detailed information and answer your concerns.