Mimina wa mpira wa ufanisi mkubwa ni msingi wa suluhisho kamili la kuchakata matairi Shuliy Mashine ambayo hivi karibuni ilitolewa kwa mteja nchini Kanada. Mteja alilenga kuanzisha biashara ya ndani ya kubadilisha matairi ya taka kuwa vigae vya mpira vya kudumu, kufanikisha urejelezaji wa rasilimali na thamani ya kibiashara. Shuliy Mashine alimpa suluhisho kamili, kuanzia kugawanya matairi na uzalishaji wa unga hadi kutengeneza vigae vya mwisho.
Mahitaji na Changamoto za Mteja
Changamoto kuu kwa mteja wetu wa Kanada ilikuwa ni kusindika matairi ya taka ya ukubwa tofauti, yenye kipenyo cha juu cha 1200mm. Lengo lake kuu lilikuwa ni kuzalisha vigae vya mpira vya ubora wa juu kwa maelezo tofauti ili kusambaza masoko ya ndani kama vile uwanja wa michezo, mazoezi, na njia za kutembea. Kwa hivyo, alihitaji mstari wa uzalishaji kamili na wa kuunganishwa ambao ungeweza kushughulikia kwa urahisi kila hatua kutoka kwa malighafi hadi kwa bidhaa iliyomalizika.
Suluhisho la Kustomized la Shuliy
Katika kujibu mahitaji maalum ya mteja, wahandisi wetu walibuni mchakato kamili na wenye ufanisi wa mtiririko wa uzalishaji:
Hatua ya 1: Uchapishaji wa Mapema wa Gari la Gari
Kwanza tulivaa mstari wa uzalishaji na mashine ya kutenganisha matairi. Mashine hii huondoa kwa urahisi pete za waya za chuma kutoka pande zote za matairi ya 1200mm na kukata sehemu zilizobaki kuwa vipande. Hii huandaa malighafi kwa mchakato wa kusaga unaofuata na kuboresha sana ufanisi wa mchakato wa kuchakata matairi yote.
Additionally, the production line is equipped with a dedicated tire bead wire separator. This machine processes the bead rings that have been cut from the tires, efficiently separating the internal steel wire from the rubber. Meanwhile, the main tire body, with its beads removed, is sent directly to the shredder for the next stage of the crushing process.
Step 2: Shredding and Fine Grinding
The cut tire strips are fed into a powerful 800 tire shredder, which initially breaks them down into uniform rubber blocks. Subsequently, these blocks enter the heart of the production line—the SL-400 rubber grinding system. This rubber powder mill uses high pressure to finely grind the rubber blocks into the required powder. A multi-stage magnetic separation and screening system ensures the purity and uniformity of the final rubber powder.
Step 3: Rubber Tile Production
After producing high-quality rubber powder, we provided the client with a complete rubber tile production unit. This includes a mixer for blending the powder with binder and pigments, and a hot press forming machine. To meet his diverse market demands, we supplied custom molds in two popular sizes: 500x500mm and 1000x1000mm. These molds feature a Teflon non-stick coating for easy demolding and increased production efficiency.
Project Outcome and Outlook
With this tailored solution, the Canadian client successfully launched his rubber powder production line, effectively turning a local waste problem into a profitable enterprise. He is now able to consistently produce rubber tiles that meet market standards, contributing to local environmental protection and the circular economy.
This project in Canada is another clear example of how Shuliy Machinery partners with clients to create practical and efficient end-to-end recycling solutions. If you are also looking to turn waste tires into valuable products, please feel free to contact us today for your custom proposal.
