Un client d'Afrique du Sud avait besoin de traiter des pneus usagés d'un diamètre inférieur à 1,2 mètre. Selon les exigences en matière de matières premières du client, nous avons fourni une solution simple de recyclage de pneus équipée d'une machine de tirage de fil de pneu à double crochet 1200 et d'un déchiqueteur de pneus modèle 1000.
Cette configuration est adaptée pour traiter les pneus de voitures particulières et certains pneus de camions plus petits. En retirant le fil d'acier avant le déchiquetage, le système peut réduire l'usure des lames du déchiqueteur et améliorer l'efficacité globale du déchiquetage.
Exigences du client
Le client souhaitait principalement traiter des pneus usagés d'un diamètre inférieur à 1200 mm. Leur objectif était de réduire la taille des pneus pour faciliter le transport et le recyclage ultérieur.
Based on the customer’s requirements, The tire recycling solution we recommend to our customers is configured as follows:
- 1200 double hook machine d'étirage de fil de pneu
- 1000 model granulateur de pneus
This combination is commonly used in the initial stage of tire recycling lines.
1200 Double Hook Tire Debeader Machine
Removing Steel Wire from Waste Tires
Before shredding, the tire beads containing thick steel wire are removed by the tire debeader. This process helps protect the shredder blades and reduces maintenance costs.
The 1200 double hook tire wire drawing machine is suitable for tires below 1.2 meters in diameter. The machine uses two hooks to pull out the steel wire from both sides of the tire bead area.
Main Features
- Suitable for waste tires below 1200 mm
- Double hook structure for stable pulling
- Reduces wear on shredding equipment
- Simple operation and maintenance
1000 Tire Shredder
Shredding Tires into Smaller Rubber Pieces
After the steel wire is removed, the tires enter the 1000 tire shredding machine for size reduction. The shredder cuts the tires into smaller rubber blocks, which can be used for further processing or transportation.
The shredder is designed with strong blades and a stable transmission system, making it suitable for continuous tire recycling work.
Application of Shredded Rubber
The shredded tire pieces can be further processed into:
- Rubber granules
- Rubber powder
- Fuel material
- Playground or paving materials
Simple Tire Recycling Solution Process
Basic Working Flow
The complete processing flow for this South African customer is as follows:
Step 1: Tire Bead Wire Removal
The double hook wire drawing machine removes the steel wire from the tire beads.
Step 2: Tire Shredding
The 1000# tire shredder cuts the tires into smaller rubber blocks.
Step 3: Further Recycling
The shredded rubber can be transported or processed into finer rubber products depending on the customer’s needs.
Why This Tire Recycling Solution Configuration Was Chosen
Matching the Customer’s Tire Size
Since the customer mainly processes tires below 1.2 meters, the 1200 model wire drawing machine is suitable for the raw materials.
The 1000# tire shredder also provides a practical capacity for medium-scale tire recycling projects.
Reducing Equipment Wear
Removing the steel wire before shredding helps extend the service life of the shredder blades and improves working stability.
Conclusion
This South African tire recycling project uses a practical combination of a double hook tire debeader machine and a tire shredder to process waste tires below 1.2 meters.
The solution is suitable for customers who need basic tire size reduction and preliminary recycling. With simple operation and stable performance, the equipment can help improve waste tire recycling efficiency and prepare materials for further processing.
