Récemment, un client indien a commandé une ligne complète de machine à fabriquer de la poudre de caoutchouc auprès de notre entreprise pour le traitement des pneus usagés en poudre de caoutchouc de 20 mailles. L'entreprise du client est principalement engagée dans l'entreposage, le soutien au transport et les services industriels connexes. Avec la demande croissante de matériaux en caoutchouc recyclé sur le marché local, ils ont décidé d'investir dans un projet de recyclage de pneus pour élargir leur champ d'activité.
Après avoir compris les exigences de production du client, nous avons fourni une solution de recyclage personnalisée basée sur leur production cible et la taille du produit fini.
Exigences du client pour la production de poudre de caoutchouc
Le client prévoyait de produire de la poudre de caoutchouc de 20 mailles avec une capacité de 4 tonnes par heure. La norme de tension requise était de 440V, 50Hz, 3 phases, qui est couramment utilisée en Inde.
Pour atteindre une production stable et un traitement efficace des pneus, le client a également exigé :
- Production uniforme de poudre de caoutchouc
- Fonctionnement stable pendant de longues heures de travail
- Équipement robuste adapté au recyclage des pneus usagés
- Performance fiable de séparation des fils d'acier
Recommended Tire Recycling Solution
According to the customer’s needs, we configured the following machines for the project:
1600 Heavy-Duty Tire Shredder Machine
We equipped the line with our largest model 1600# tire shredder. This machine is specially designed for processing large quantities of waste tires into rubber blocks before grinding.
Main features include:
- Capacity up to 10 tons per hour
- H13 upgraded blades for longer service life
- Planetary reducer for stronger transmission performance
- Customized rubber belt hopper
- Heavy-duty structure suitable for continuous operation
The shredder can process tires into 70-150mm rubber pieces, preparing the material for the next grinding stage.
600# Rubber Powder Making Machine
For rubber powder production, we matched the customer with a 600# rubber powder mill capable of producing 20 mesh rubber powder at 4 tons per hour.
The system mainly includes:
- Tire block storage system
- Conveyor systems
- Rubber grinding machine
- Vibrating screens
- Magnetic separators
- Powder collection and conveying system
- Distribution cabinet
Through multiple crushing and screening processes, the system can effectively separate steel wire and fiber from the rubber material to obtain clean rubber powder.
Factory Visit Before Purchase
Before placing the order, the Indian customer visited our factory to inspect the machines in person. During the visit, we arranged an on-site machine test according to the customer’s raw material requirements.
The customer carefully checked:
- Machine operation stability
- Rubber powder output size
- Steel wire separation effect
- Equipment structure and workmanship
After the trial run, the customer was satisfied with the final rubber powder quality and overall machine performance. The production result fully met their project requirements, which strengthened their confidence in cooperating with us.
Customized Configuration for Indian Market
Considering the customer’s local electrical standards and production environment, all machines were customized to 440V, 50Hz, 3-phase voltage.
In addition, several upgraded configurations were added to improve durability and working efficiency, including:
- H13 blade material upgrade
- Planetary reducer upgrade
- Customized machine color
- Heavy-duty rubber conveyor system
These customized solutions help ensure stable long-term operation of the rubber powder making machine.
Conclusion
This successful cooperation with the Indian customer once again demonstrates our experience in providing customized tire recycling solutions for different production requirements.
Whether customers need tire shredding, rubber powder making machine, or complete tire recycling plants, we can provide suitable equipment configurations according to the required output, final product size, and local voltage standards.
If you are planning to start a waste tire recycling business, welcome to contact us for more machine details and professional solutions.
