Tire recycling machine is widely used in the waste tire recycling industry to convert scrap tires into valuable rubber powder. Through a complete tire recycling process, waste tires can be processed into rubber granules or fine rubber powder, which can be reused in rubber tiles, sports tracks, road construction, and other industrial applications.
In this article, we will explain how to make rubber powder from waste tires and introduce both semi-automatic and fully automatic tire recycling machine solutions.
What is Rubber Powder?
Rubber powder is a recycled material made from waste tires after crushing, shredding, grinding, and separation. The final size is usually:
- Rubber granules: 1–5 mm
- Rubber powder: 10–40 mesh
It is widely used in:
- Rubber tiles / flooring
- Playground and running tracks
- Asphalt modification
- Molded rubber products
Semi-Automatic Tire Recycling Machine Process
A semi-automatic rubber powder production line is suitable for small and medium investment with flexible operation.
Working Process:
1.Bead Cutting Machine (Tire Ring Cutter)
- Removes both sidewalls of the tire
- Sidewalls contain thick steel wire, which must be removed first
2. Strip Cutting Machine: Cuts tire body into long rubber strips
3.Block Cutting Machine: Further cuts strips into small rubber blocks
4. Rubber Grinder / Powder Mill: Crushes rubber blocks into powder or granules
Equipped with:
- Magnetic separator (removes steel wire)
- Vibrating screen (controls particle size)
- Separates nylon fiber from rubber powder
- Improves purity of final product
Final Product: High purity rubber powder (10–40 mesh)
Fully Automatic Tire Recycling Machine Process
For large-scale production, fully automatic tire recycling machines reduce labor cost and increase efficiency.
Option 1: Wire Drawing + Cutting + Shredding Line
Process:
- Steel Wire Drawing Machine: Pulls out steel wire from tire bead
- Tire Cutting Machine: Cuts whole tires into manageable pieces
- Tire Shredder Machine: Shreds tire into rubber chips (50–150 mm)
- Rubber Grinder Machine: Further grinds chips into rubber powder; Includes magnetic separation and fiber removal system
Option 2: Tire Dismantling Line + Shredding System
Process:
- Tire Dismantling Machine: Breaks whole tire into parts
- Bead Steel Ring Separator: Separates steel rim and rubber
- Tire Shredder Machine: Shreds rubber into small pieces
- Rubber Powder Grinding Machine: Final grinding into rubber powder; Magnetic separator + fiber separator included
Advantages of Tire Recycling Machine
- High value conversion from waste tires
- Adjustable output size (1–40 mesh)
- High ROI business model
- Semi-auto and fully automatic options available
- Suitable for global markets (Africa, Asia, Middle East, etc.)
Applications of Rubber Powder
Rubber powder produced by tyre recycling machines can be used in:
- Rubber floor tiles
- Running tracks and sports fields
- Road asphalt modification
- Rubber mats and industrial products
- Reprocessed rubber goods
Why Choose a Professional Tire Recycling Machine Supplier?
A stable tire recycling machine ensures:
- Higher rubber powder purity
- Lower steel and fiber contamination
- Stable production capacity
- Longer machine lifetime
- Lower maintenance cost
Conclusion
The tire recycling machine for making rubber powder from waste tires provides an efficient solution for recycling used tires into valuable materials. Whether you choose a semi-automatic line or a fully automatic system, the process always follows the same principle: cutting → shredding → grinding → separation.
If you are planning to start a tire recycling business or upgrade your production line, we can provide customized solutions based on your capacity and budget.
Contact us for detailed quotation and project design.
