Sebuah mesin penggiling bubuk karet berkapasitas tinggi menjadi inti dari solusi daur ulang ban lengkap yang baru-baru ini diserahkan oleh Shuliy Machinery kepada seorang klien di Kanada. Klien tersebut bertujuan untuk mendirikan bisnis lokal untuk mengubah ban bekas menjadi ubin lantai karet yang tahan lama, mencapai daur ulang sumber daya dan nilai komersial. Shuliy Machinery memberinya solusi end-to-end, dari dekomposisi ban dan produksi bubuk hingga pencetakan ubin akhir.
Kebutuhan dan Tantangan Klien
Tantangan utama bagi klien Kanada kami adalah memproses ban bekas dari berbagai ukuran, dengan diameter maksimum 1200mm. Tujuan akhirnya adalah memproduksi ubin karet berkualitas tinggi dalam berbagai spesifikasi untuk memasok pasar lokal seperti taman bermain, gym, dan trotoar. Oleh karena itu, dia membutuhkan jalur produksi lengkap dan terintegrasi yang dapat menangani setiap langkah dari bahan baku hingga produk jadi.
The Customized Solution: From Tire to Powder
Based on the client’s raw materials and production goals, we configured a complete and efficient rubber powder production line.
Langkah 1: Pra-pengolahan Ban
We first equipped the production line with a tire dismantling machine. This machine easily removes the steel-wire bead rings from both sides of the 1200mm tires and cuts the remaining part into sections. This prepares the material for the subsequent shredding process and significantly improves the processing efficiency of the entire tire recycling line.
Additionally, the production line is equipped with a dedicated tire bead wire separator. This machine processes the bead rings that have been cut from the tires, efficiently separating the internal steel wire from the rubber. Meanwhile, the main tire body, with its beads removed, is sent directly to the shredder for the next stage of the crushing process.
Step 2: Coarse Shredding
The cut tire strips are fed into an 800 tire shredder, which quickly tears them into 3-8 cm rubber chips.
Step 3: Fine Grinding with the SL-400 Rubber Powder Mill
These rubber chips are then conveyed to the core of the system: the SL-400 rubber powder mill. This powerful rubber cracker mill grinds the chips into the required mesh size, while the line’s integrated magnetic and fiber separation systems automatically remove steel wire and nylon, ensuring the purity of the final rubber powder. The stable performance of our rubber powder mill was a key factor in the client’s decision.
From Powder to Product: Manufacturing High-Value Rubber Tiles
The high-quality powder produced by the rubber powder mill is the ideal raw material for making floor tiles. This powder is mixed with a binder and other additives in a 250 mixer and then placed into molds. Finally, through the high temperature and pressure of a hot press forming machine, the material is vulcanized into strong and durable rubber tiles.
To meet the client’s diverse market demands, we supplied molds for producing both 500x500mm and 1000x1000mm tiles in various patterns.
A Successful Partnership & Your Next Project
This project clearly demonstrates how a well-designed recycling line can turn waste into a profitable business venture. The Canadian client is now fully equipped to produce and sell high-quality rubber tiles in their local market.
If you are also looking to invest in a tire recycling project, whether you need a standalone rubber powder mill or a complete turnkey solution, our professional team is ready to assist you. Contact us today for your custom consultation.
