Eine Hochleistungs-Gummipulvermühle steht im Mittelpunkt der vollständigen Reifenrecyclinglösung Shuliy Machinery, die kürzlich an einen Kunden in Kanada geliefert wurde. Der Kunde wollte ein lokales Geschäft aufbauen, um Abfallreifen in langlebige Gummibodenfliesen umzuwandeln, um Ressourcen zu recyceln und einen kommerziellen Wert zu erzielen. Shuliy Machinery bot ihm eine End-to-End-Lösung, von der Reifenzerlegung und Pulverherstellung bis hin zur Endplattenformung.
Bedürfnisse und Herausforderungen des Kunden
Die primäre Herausforderung für unseren kanadischen Kunden bestand darin, Abfallreifen verschiedener Größen zu verarbeiten, mit einem maximalen Durchmesser von 1200 mm. Sein ultimatives Ziel war es, hochwertige Gummiplatten in verschiedenen Spezifikationen herzustellen, um lokale Märkte wie Spielplätze, Fitnessstudios und Gehwege zu beliefern. Daher benötigte er eine vollständige und integrierte Produktionslinie, die jeden Schritt nahtlos vom Rohmaterial bis zum Fertigprodukt bewältigen kann.
The Customized Solution: From Tire to Powder
Based on the client’s raw materials and production goals, we configured a complete and efficient rubber powder production line.
Schritt 1: Reifenvorbehandlung
We first equipped the production line with a tire dismantling machine. This machine easily removes the steel-wire bead rings from both sides of the 1200mm tires and cuts the remaining part into sections. This prepares the material for the subsequent shredding process and significantly improves the processing efficiency of the entire tire recycling line.
Additionally, the production line is equipped with a dedicated tire bead wire separator. This machine processes the bead rings that have been cut from the tires, efficiently separating the internal steel wire from the rubber. Meanwhile, the main tire body, with its beads removed, is sent directly to the shredder for the next stage of the crushing process.
Step 2: Coarse Shredding
The cut tire strips are fed into an 800 tire shredder, which quickly tears them into 3-8 cm rubber chips.
Step 3: Fine Grinding with the SL-400 Rubber Powder Mill
These rubber chips are then conveyed to the core of the system: the SL-400 rubber powder mill. This powerful rubber cracker mill grinds the chips into the required mesh size, while the line’s integrated magnetic and fiber separation systems automatically remove steel wire and nylon, ensuring the purity of the final rubber powder. The stable performance of our rubber powder mill was a key factor in the client’s decision.
From Powder to Product: Manufacturing High-Value Rubber Tiles
The high-quality powder produced by the rubber powder mill is the ideal raw material for making floor tiles. This powder is mixed with a binder and other additives in a 250 mixer and then placed into molds. Finally, through the high temperature and pressure of a hot press forming machine, the material is vulcanized into strong and durable rubber tiles.
To meet the client’s diverse market demands, we supplied molds for producing both 500x500mm and 1000x1000mm tiles in various patterns.
A Successful Partnership & Your Next Project
This project clearly demonstrates how a well-designed recycling line can turn waste into a profitable business venture. The Canadian client is now fully equipped to produce and sell high-quality rubber tiles in their local market.
If you are also looking to invest in a tire recycling project, whether you need a standalone rubber powder mill or a complete turnkey solution, our professional team is ready to assist you. Contact us today for your custom consultation.
