Mstari wetu wa kuchakata taka moja kwa moja wa taka ni suluhisho la hali ya juu iliyoundwa kusindika matairi ya taka ndani ya granules safi, zenye ubora wa juu au poda ya mpira, na uingiliaji mdogo wa mwongozo. Mfumo unafikia automatisering kamili kutoka kwa kugawa, kusaga, uchunguzi, utenganisho wa sumaku, utenganisho wa nyuzi, hadi ukusanyaji wa nyenzo za mwisho.
Malighafi
Mistari yetu ya kuchakata tairi kamili imeundwa mahsusi kusindika kila aina ya matairi ya chakavu na kipenyo cha chini ya 1200mm, pamoja na matairi ya gari, matairi ya lori na matairi ya uhandisi nyepesi. Kwa matairi makubwa, kama matairi ya OTR, tunatoa pia suluhisho zinazolingana.
Bidhaa iliyomalizika
Baada ya kusindika na laini ya kuchakata taka moja kwa moja, bidhaa zifuatazo za kumaliza zinaweza kupatikana:
- Granules za mpira (1-5mm): Inatumika kwa barabara ya kukimbia, kujaza lawn, na utengenezaji wa bidhaa za mpira.
- Poda ya Mpira (Mesh 10-40): Kwa uzalishaji wa mpira uliosindika na usindikaji wa bidhaa za mpira.
- Waya wa chuma: Inapatikana kwa kujitenga kwa sumaku, inayotumika kama malighafi kwa kuyeyuka au kubatilisha tena.
- Uchafu wa nyuzi: kutengwa na utenganisho wa hewa, rahisi kwa matibabu ya kati au kuchakata tena.
Usafi wa granules za mpira uliomalizika au poda inaweza kuwa juu kama 99%, kuhakikisha ubora na utulivu wa matumizi ya baadaye.
Vipengele muhimu vya laini ya kuchakata taka
- Utunzaji wa ukubwa wa tairi: Iliyoundwa maalum kwa matairi na kipenyo cha chini ya 1200mm, pamoja na matairi ya gari, matairi ya lori, na matairi nyepesi ya OTR.
- Bidhaa za Mwisho: Inazalisha 1-5mm granules za mpira au poda ya mpira wa mesh 10-40, inafaa kwa anuwai ya matumizi.
- Uwezo rahisi: Uwezo wa kushughulikia mahitaji ya uzalishaji kutoka tani chache hadi tani kadhaa kwa siku, kukidhi mahitaji ya shughuli ndogo na kubwa za kuchakata.
- Mchakato wa moja kwa moja: Hupunguza gharama za kazi na huongeza ufanisi wa uzalishaji na kufikisha smart, uhifadhi, na mifumo ya utenganisho wa nyenzo.
Suluhisho tatu za matibabu ya mapema zinapatikana
Kukidhi mahitaji tofauti ya wateja na hali ya nyenzo, tunatoa chaguzi tatu za matibabu kabla ya hatua nzuri ya kusaga mpira:
1, Tiro DeBeader + Tiro Cutter + Shredder Line
- Tire Debeader: Removes steel wires from tire beads.
- Tire Cutter: Cuts tires into smaller sections.
- Tire Shredder: Shreds tire sections into rubber blocks.
- Intermediate Conveyor: Transfers materials automatically.
- Rubber Block Storage System: Stores shredded rubber blocks.
- Automatic Discharge Conveyor: Feeds material into the rubber powder machine.
- Rubber Crusher: Grinds blocks into granules or powder.
- Fiber Separator: Separates nylon fibers.
- Rubber Collection System: Collects and transfers final products.
2, Integrated Bead Cutter & Tire Cutter + Steel Wire Separator + Tire Shredder Line
- Bead Cutting and Tire Cutting Machine: Integrates cutting of tire beads and tire sections.
- Steel Wire Separator: Separates the embedded steel wire efficiently.
- Shredder and subsequent systems are the same as Solution 1.
3, Direct Shredding Line
- Tire Shredding Machine: Shred the tyre directly into small pieces. Suitable for tyres that have been pre-cut or have the beads removed.
- Followed by the intermediate conveyor, storage system, discharge conveyor, rubber crusher, fiber separator, and collection system as in the other solutions.
Why Choose Our Fully Automatic Waste Tire Recycling Line?
- High Automation: Minimize manual labor and maximize output stability.
- Modular Design: Easy to customize according to specific raw materials and end-product requirements.
- Efficient Separation: High-purity rubber granules and powder with steel wire and fiber content reduced to minimal levels.
- Reliable Performance: Built with durable components for long-term, continuous operation.
